Lithium batteries

LITHIUM BATTERIES

This product protects you against the following risks:

CL9 piles

Lithium Batteries

This product protects you against the following risks:

We offer a range of 4GV cardboard packaging or 4DV cases for the transportation of your lithium batteries.

Our packaging is suitable for all types of transport. Moreover, we can collaborate with our design office to develop customized solutions with packaging tailored to your battery, including obtaining certification for the packaging from an official laboratory if necessary.

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TECHNICAL SPECIFICATIONS OF THE PRODUCT

Technical data

Assembly in less than 2 minutes
Complies with current regulations (IATA, IMDG, RID, ADR)
All references are 4GV approved, allowing the use of all types of inner containers (including all types of batteries, subject to the application of the corresponding packaging instructions depending on the chosen mode of transport and compliance with the associated authorized quantities).
Guidelines for the shipment of Lithium Ion batteries: UN 3480 Lithium Ion battery, UN 3481 Lithium Ion battery packed with equipment, UN 3481 Lithium Ion battery contained in equipment.
Guidelines for shipping Lithium Metal Batteries: UN 3090 Lithium Metal Battery, UN 3091 Lithium Metal Battery packed with equipment, UN 3091 Lithium Metal Battery contained in equipment.

Reference	Inside dimensions (mm)	Maximum gross weight of packaged carton	Maximum gross mass of primary packaging
3CAH000958	140X140X250	3.1 kg	2.3 kg
3CAH000969	200X200X300	7.6 kg	6 kg
3CAH000961	300X200X200	11.5 kg	6.5 kg
3CAH000974	300X300X200	13 kg	10 kg
3CAH000977	300X300X300	19.5 kg	15.5 kg
3CAH000945	400x300x300	23.5 kg	21.5 kg
3CAH000948	400x300x400	24 kg	21 kg
3CAH000981	400X400X400	40 kg	31 kg
3CAH000984	500X360X310	34 kg	26 kg
3CAH000987	600X400X400	61 kg	47.5 kg
3CAH000955	1000x400x400	68 kg	46 kg
3CAH000942	855x670x430	151 kg	123 kg
3CAH000963	1170x770x540	293 kg	237 kg
3CAH000951	950x740x550	238 kg	194 kg
3CAH000954	1170x770x740	390 kg	315 kg
3CAH1177	1170x770x740	253 kg	174 kg

Reference	Outside dimensions (mm)	Inside dimensions (mm)	Maximum gross weight of packed case	Maximum gross mass of inner packaging
3CPH001102	400X300X400	380x280x345	24 KG	18 KG
3CPH001104	600X400X450	580X380X430	64.5 KG	45.5 KG
3CPH001106	800X600X490	780X580X380	68.4 KG	30.6 KG
3CPH001108	800X600X690	780X580X580	104.8 KG	61.2 KG
3CPH866	800X600X690	780X580X580	140 KG	107.5 KG

Why choose E3 Cortex certified lithium battery packaging?

Strict compliance with international ADR/IATA regulations for the transport of hazardous materials.
Handling of new or used batteries, with or without equipment.
Packaging accepted for all types of transport: road, air, sea, and rail
Integration of the required charge level (SOC ≤ 30% for used batteries)
UN tested and certified, delivered with certificate of approval.
Express delivery available, permanent stock
Customer service and technical support for your regulatory needs.

Available in several sizes and configurable on request, our solutions can be adapted to the needs of manufacturers, logistics providers, and transporters handling lithium-ion or lithium-metal batteries.

FAQ – Lithium battery with approval

1. What is the difference between UN3480, UN3090, and other UN codes?

UN3480 applies to lithium-ion batteries alone. UN3481 applies to batteries integrated into or packaged with a device. UN3090 and UN3091 apply to lithium-metal batteries.

2. Do I need to provide a UN 38.3 test to ship my batteries?

Yes, the UN 38.3 test is mandatory for all international transport. It ensures that the battery can withstand pressure, heat, short circuits, and shocks.

3. What are the ADR requirements for lithium batteries?

Maximum weight, drop tests (at 1.2 m), stacking (3 m), watertightness, SOC compliance, specific internal packaging.

4. Can I transport these batteries by air?

Yes, our packaging complies with IATA regulations, but certain conditions apply depending on the type of battery and the airline.

5. Do you provide the technical data sheet?

Yes, each package comes with its technical data sheet and UN approval certificate.

6. What types of customers use your packaging?

Logistics providers, battery manufacturers, distributors, industrial companies, electronic maintenance providers, automotive equipment manufacturers.

7. Can we order custom-made items?

Of course. We develop solutions tailored to your product (dimensions, weight, volume, accessories, etc.).

E3 Cortex

Lithium Batteries: A Hazardous Material Under Control

Lithium batteries, whether lithium-ion or lithium-metal, are classified as Class 9 hazardous materials, and their transport is strictly regulated by international standards. The main United Nations codes to be aware of are: UN3480 for standalone lithium-ion batteries, UN3481 for lithium-ion batteries contained in a device or shipped with equipment, UN3090 for standalone lithium-metal batteries, and UN3091 for lithium-metal batteries contained in or shipped with equipment. Each of these classifications involves specific rules regarding packaging, labeling, and documentation to ensure safety during transport.

At E3 Cortex, we offer UN-approved packaging solutions that meet all these requirements. Our 4G and 4GV packages are tested to withstand shocks, drops, and stacking, ensure leakproof performance, and are compatible with all modes of transport, whether by road, sea, or air. This level of compliance reduces the risk of incidents and facilitates your shipments both in France and internationally.

E3 Cortex

Regulatory Packaging and Legal Obligations

The ADR code requires the use of approved packaging for any shipment of lithium batteries, particularly when the capacity exceeds 100 Wh. Batteries classified as UN3480 must be transported in certified packaging with specific labeling that includes the Class 9A hazard pictogram. UN3481 batteries require distinct marking indicating that they are contained in or shipped with a device. UN3090 and UN3091 batteries must be packaged in rigid, tested containers with internal separators to prevent any risk of short-circuiting.

Our UN-certified 4G and 4GV solutions combine a robust outer package, appropriate inner packaging, and cushioning accessories to ensure regulatory compliance. They meet ADR standards for road transport, IATA standards for air transport, and IMDG and RID standards for maritime and rail transport. This approach ensures transport safety while simplifying document preparation, including dangerous goods declarations and safety data sheets.

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Shipper Safety and Responsibility

All lithium batteries must have successfully passed the tests described in the UN Manual of Tests and Criteria – Section 38.3 before shipment. Non-compliant packaging or a damaged battery can cause short circuits, overheating, and fire, which can have serious consequences for the supply chain. The shipper is held responsible for non-compliance with these standards, highlighting the importance of using certified packaging and following current regulatory requirements.

E3 Cortex, Your Compliance and Logistics Partner

For over 30 years, E3 Cortex has supported companies in shipping lithium batteries classified as UN3480, UN3481, UN3090, and UN3091. Our experts provide guidance on selecting the right type of certified packaging, ensure proper labeling, and monitor compliance with ADR, IATA, IMDG, and RID regulations. We offer comprehensive oversight, from packaging selection to preparation of shipping documents, to secure your shipments and reduce regulatory risks.